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Showing posts from July, 2025

How Digital Transformation Boosts Asset Lifespan in Manufacturing: Building a Resilient Future

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  The manufacturing industry is undergoing a fundamental shift towards digital transformation. With latest technologies like IoT, AI, predictive maintenance, and advanced analytics, plant managers and asset owners are no longer reacting to problems. This change will reduce costly downtime but increases asset lifespan of critical equipment. Let’s explore how embracing digital transformation paves the path for more resilient, cost-effective manufacturing operations. Reimagining Manufacturing Through Digital Transformation The integration of digital tools across manufacturing operations has revolutionized how products are built, monitored, and maintained. From shop floors to supply chains, digitization brings better efficiency, improved quality, and smarter decision-making. However, this shift isn't without its hurdles. Transitioning from legacy systems can disrupt operations. That’s why successful digital adoption often hinges on strong change management, employee training, and ...

How Kian Joo Can Factory Brought Order to Maintenance Across Its Manufacturing Plants

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If you're running operations across multiple manufacturing plants, you already know how critical maintenance is and how quickly things can go wrong when it's not managed properly. That’s exactly what Kian Joo Can Factory, a major metal can manufacturer in Malaysia, was facing. They operate three large facilities, and their maintenance system was mostly paper-based. Work orders were tracked manually. Asset issues were noted down (or forgotten). Communication between maintenance teams and managers was slow and unreliable. Breakdowns weren’t just an inconvenience they were expensive. And with operations growing, the team knew something had to change. The Problem with Manual Maintenance Like many manufacturing companies, Kian Joo started with a traditional, manual approach to maintenance. On paper, it may seem manageable. But in reality, it led to: Lost or misplaced work orders Delayed responses to equipment failures High costs due to reactive maintenance No real visib...